Project 1

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

  AIM : To Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION : A wire harness, also commonly referred to as a wiring…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN THE HARNESS…

AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-   The objective of this project is to first route the two Harness…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

AIM :  Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Create Following Corrugated tubes & Add them in Catalogue under “Slit COT” family.       Name ID (mm) OD (mm) Thickness (mm) 15mm COT 12 15 1.5 20mm COT 17 20 1.5 35mm COT 32…

  CAR BACK DOOR DESIGN Aim: To design back door of car using given outer class 'A' surface. By using CATIA V5  What is back door of a car? A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered.…

  AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco…

 ROOF DESIGN OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform the calculations for the heat distortion…

Aim:  Follow the given Master section to create the Drip Area For the Sill, Bumper, Baffle(Splash), and A-Pillar mount create your own design according to the Engineering standard that you learned. Prepare a report with all the relevant images included for the mounting points created.        …

                                                                         Fender Design - Wheel Arch Aim: To decide whether the given…

Aim To calculate section modulus of hood and optimize the design to have improved section modulus. Section modulus:- Section modulus is a direct measure of a strength of any cross sectional area of an object about an reference axis. The formula of section modulus is given by, S=I / Ymax Where,I = Moment of inertia (mm^4)Y…

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UNDERBODY COATING   Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are…

BENCHMARKING Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, “best in class.” The point of benchmarking is to identify internal opportunities for improvement. By studying companies with superior…

AIM: To create a CAD model considering the OEM standards from the Class-A surface of a Door Panel. SOFTWARE USED: CATIA-V5.     INTRODUCTION: Door panels serve as an interface between the interior of the car and the inner workings of the door, and between vehicle occupants and the door. They are expected…

                                                                       A pillar Design with Master Section AIM:     Create the Pillar,…

                                        Door Trim Lower with Engineering Features Objective: The main aim of this challenge is to create a solid body of 'Door Trim Lower' with the help of the closed surface method by…

                                                            Dog House for the Door Trim Aim: Create the Dog House for the Door Trim considering the design rules and…

                                                                RIBS & SCREW BOSS AIM: To Create the Door Handle Component from the given Class-A surface. To…

                                                                                                            CORE AND CAVITY DESIGN TOOLING AXIS : Tooling axis means the direction in which core and cavity open and close.Tool is nothing burt mold, tooling axis is created to know in which direction the mold open and close,…

                                                                                   BUMPER DESIGN  Aim : Create…

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                                                                                    SWITCH BEZEL  OBJECTIVE: To…